Ultra Long Stroke Flexible Rod Pumping Unit

  • Beam pumping unit is the most extensively used mechanical equipment in oilfield, but there exist many inherent defects. Such as high energy consumption, low mechanical efficiency, difficult to realize long stroke.
  •  Non-beam pumping unit is developed to solve the inherent defects of beam type pumping unit. It has features of high automation, intelligent parameter adjustment, low energy consumption and low noise.

Ultra long stroke flexible rod pumping unit is a new type of mechatronics tower pumping unit developed by Sanjack. The whole system is mainly composed of eight parts: motor, drum, frequency conversion control cabinet, frame, movable block, counterweight, brake and loss of load protection device, flexible rod and foundation. It is a new type of intelligent long stroke pumping unit in petroleum industry.
https://youtu.be/5IV25mGaWlE

The frame is taken as the carrier and the switched reluctance motor as the power source, and drives the drum to rotate through the tooth belt, and the drum is equipped with a decelerating device. The inverter controls the forward and backward rotation and speed regulation of the motor. The distribution box is pulled with movable pulley and polymer rope, and the lifting point load is pulled with flexible optical rod. By winding and releasing the flexible rod on the drum, the reciprocating movement of the rod is realized. Through disc electromagnetic brake device, the motor can be stopped in time to ensure safety.
https://youtu.be/fSJGPAnQXtY

The counterweight end of the ultra-long stroke flexible rod pumping unit is wrapped around a set of moving pulleys to lengthen the stroke of the pumping unit. It has the following advantages: simple structure, small footprint, long stroke, low stroke frequency, easy maintenance, etc.
The forward and reverse operation of the motor is effectively controlled by the frequency conversion control program and the auxiliary stroke switch device, so as to realize the stepless adjustment of the motor speed. Compared with the traditional beam pumping unit, its parameter adjustment is more convenient. The ELECTRICAL control program has the functions of overload protection, phase loss protection, motor overheating protection, short circuit shutdown and power failure protection, which makes the equipment more intelligent and safe. When the pumping unit loses load, the braking and load loss protection device can maximize the safety of personnel and equipment.

Working principle

The motor drives the drum (the shell is the drum, and the motor has built-in reducer) to rotate through the belt.
The flexible polished rod is wound in the middle of the drum, and the rod is connected to the wellhead load through the guide wheel at the front end.
Both ends of the drum are wound with wire rope with a heavy box, and the positive and negative rotation of the drum is driven by the positive and negative rotation of the motor to realize the swabbing operation. The pumping unit can achieve the stepless adjustment of stroke and stroke frequency in particular range.

Model CYJT10-3-37HY CYJT8-3-37HY CYJT6-2.5-26HY CYJT5-1.8-13HY CYJT4-1.5-9HY CYJT3-1.2-6.5HY
Rated Polish Rod Capacity (lbs) 100 80 60 50 40 30
stroke   m 3 2.4 1.8 3 2.4 1.8 2.5 1.8 1.2 1.8 1.4 1 1.5 1.2 1 1.2 0.9 0.6
SPM  r/min 9 9 12 12 12 12
Balancing type Beam Balanced
Gear
Reducer
Model CJH850-37 CJH850-37 CJH750-26 CJH600-13 CJH550-9 CJH500-6.5
Rated Torque     KN·m 37 37 26 13 9 6.5
Reducing Ratio 28 28 31.71 33.58 31.83 30.25
Motor Model Y225S-8 Y200L-8 Y160L-6 Y160M-6 Y132M2-6 Y132M1-6
Power KW 18.5 15 11 7.5 5.5 4
SPM r/min 730 730 970 970 960 960
Size mm 8665×2200×6874 8665×2200×6874 8644×2090×5736 7720×1824×5239 6760×1604×4956 6760×1604×4756
Total weight Kg 16600 14200 10280 9500 5000 4600

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