External Upset Tubing
- With two tubing upsetting production lines, Sanjack has an annual upsetting capacity of 20,000 tons.
- Tubing threads strictly comply with Intl Standard. The internal control and accuracy of thread parameters is higher than Intl Standard standard.
- Magnetic Flux Leakage Testing, Ultrasonic Flaw Testing, Magnetic Particle Testing, Tubing Integrity Testing.
Upsetting is a forging process that creates thicker wall at the pipe ends. External Upsetting Tubing (EUE) is a long tubing with joint installed in a wellbore to facilitate the extraction of oil and gas. The tubing joints are designed to fit specific well types based on the subsurface conditions and fluids. It acts as a conduit, through which the produced fluids or gas is transported from the bottom to the surface. A tubing joint is relatively a single length pipe that can vary in length anywhere from 25 to 30 feet. This ideal length facilitates production as the tubing connections are threaded on both ends and can be passed down wells of any depth.
Types of Integral Connections:
1. The upsetting process has enhanced the connection strength of the joints.
2. With the help of thread compound, the external upset tubing can be sealed. There is a space of 0.076mm between the rest and root of the thread. When the thread is screwed up, this space will be filled with thread compound. When the thread compound is solidified, it will jam the space to realize the sealing effect.
3. Coupling of external upset tubing has light weight (Its minimum weight is 1.55kg and the maximum weight is 6.02kg). Customers can feel convenient to install and use it.
4. Our product has undergone the manual thread inspection, the nondestructive coupling test, the surface paint spraying and other processes. Therefore, reliable quality of the product and stability of the oil tube connection are ensured.
Tubing Pipe Dimensions and Weight Chart for API non-upset, external upset, and integral tubing connections
Labels | Outside dia. | Nominal linear masses | Wall thickness | Inside dia. | Mass gain or loss due to end finishing lb | |||||||||
Plain end | External upset | Integral joint | ||||||||||||
1 | 2 | Non-upset | Ext.upsetT&C | Integraljoint | Non-upset | Regular | Special clearance | |||||||
NU T&C | EU T&C | IJ | D (in) | lb/ft | lb/ft | lb/ft | t (in) | d (in) | ||||||
1 | 2 | 3 | 4 | 5 | 6 | 7 | 8 | 9 | 10 | 11 | 12 | 13 14 15 | ||
1.050 | 1.14 | 1.20 | 1.050 | 1.14 | 1.20 | 0.113 | 0.824 | 1.13 | 0.20 | 1.40 | ||||
1.050 | 1.48 | 1.54 | 1.050 | 1.48 | 1.54 | 0.154 | 0.742 | 1.48 | 1.32 | |||||
1.315 | 1.70 | 1.80 | 1.72 | 1.315 | 1.70 | 1.80 | 1.72 | 0.133 | 1.049 | 1.68 | 0.40 | 1.40 | 0.20 | |
1.315 | 2.19 | 2.24 | 1.315 | 2.19 | 2.24 | 0.179 | 0.957 | 2.17 | 1.35 | |||||
1.660 | 2.09 | 2.10 | 1.660 | 2.10 | 0.125 | 1.410 | 2.05 | 0.20 | ||||||
1.660 | 2.30 | 2.40 | 2.33 | 1.660 | 2.30 | 2.40 | 2.33 | 0.140 | 1.380 | 2.27 | 0.80 | 1.60 | 0.20 | |
1.660 | 3.03 | 3.07 | 1.660 | 3.03 | 3.07 | 0.191 | 1.278 | 3.00 | 1.50 | |||||
1.900 | 2.40 | 2.40 | 1.990 | 2.40 | 0.125 | 1.650 | 2.37 | 0.20 | ||||||
1.900 | 2.75 | 2.90 | 2.76 | 1.990 | 2.75 | 2.90 | 2.76 | 0.145 | 1.610 | 2.72 | 0.60 | 2.00 | 0.20 | |
1.900 | 3.65 | 3.73 | 1.990 | 3.65 | 3.73 | 0.200 | 1.500 | 3.63 | 2.03 | |||||
1.900 | 4.42 | 1.990 | 4.42 | 0.250 | 1.400 | 4.41 | ||||||||
1.900 | 5.15 | 1.990 | 5.15 | 0.300 | 1.300 | 5.13 | ||||||||
2.063 | 3.24 | 2.063 | 3.25 | 0.156 | 1.751 | 3.18 | 0.20 | |||||||
2.063 | 4.50 | 2.063 | 0.225 | 1.613 | 4.42 | |||||||||
2 3/8 | 4.00 | 2.375 | 4.00 | 0.167 | 2.041 | 3.94 | 1.60 | |||||||
2 3/8 | 4.60 | 4.70 | 2.375 | 4.60 | 4.70 | 0.190 | 1.995 | 4.44 | 1.60 | 4.00 | 2.96 | |||
2 3/8 | 5.80 | 5.95 | 2.375 | 5.80 | 5.95 | 0.254 | 1.867 | 5.76 | 1.40 | 3.60 | 2.56 | |||
2 3/8 | 6.60 | 2.375 | 6.60 | 0.295 | 1.785 | 6.56 | ||||||||
2 3/8 | 7.35 | 7.45 | 2.375 | 7.35 | 7.45 | 0.336 | 1.703 | 7.32 | ||||||
2 7/8 | 6.40 | 6.50 | 2.875 | 6.40 | 6.50 | 0.217 | 2.441 | 6.17 | 3.20 | 5.60 | 3.76 | |||
2 7/8 | 7.80 | 7.90 | 2.875 | 7.80 | 7.90 | 0.276 | 2.323 | 7.67 | 0.80 | 5.80 | 3.92 | |||
2 7/8 | 8.60 | 8.70 | 2.875 | 8.60 | 8.70 | 0.308 | 2.259 | 8.45 | 2.60 | 5.00 | 3.16 | |||
2 7/8 | 9.35 | 9.45 | 2.875 | 9.35 | 9.45 | 0.340 | 2.195 | 9.21 | ||||||
2 7/8 | 10.50 | 2.875 | 10.50 | 0.392 | 2.091 | 10.40 | ||||||||
2 7/8 | 11.50 | 2.875 | 11.50 | 0.440 | 1.995 | 11.45 | ||||||||
3 1/2 | 7.70 | 3.500 | 7.70 | 0.216 | 3.068 | 7.58 | 5.40 | |||||||
3 1/2 | 9.20 | 9.30 | 3.500 | 9.20 | 9.30 | 0.254 | 2.992 | 8.81 | 5.00 | 9.20 | 5.40 | |||
3 1/2 | 10.20 | 3.500 | 10.20 | 0.289 | 2.992 | 9.92 | 4.80 | |||||||
3 1/2 | 12.70 | 12.95 | 3.500 | 12.70 | 12.95 | 0.375 | 2.750 | 12.53 | 4.00 | 8.20 | 4.40 | |||
3 1/2 | 14.30 | 3.500 | 14.30 | 0.430 | 2.640 | 14.11 | ||||||||
3 1/2 | 15.50 | 3.500 | 15.50 | 0.476 | 2.548 | 15.39 | ||||||||
3 1/2 | 17.00 | 3.500 | 17.00 | 0.530 | 2.440 | 16.83 | ||||||||
4 | 9.50 | 4.000 | 9.50 | 0.226 | 3.548 | 9.12 | 6.20 | |||||||
4 | 10.70 | 11.00 | 4.000 | 11.00 | 0.262 | 3.476 | 10.47 | 10.60 | ||||||
4 | 13.20 | 4.000 | 13.20 | 0.330 | 3.340 | 12.95 | ||||||||
4 | 16.10 | 4.000 | 16.10 | 0.415 | 3.170 | 15.90 | ||||||||
4 | 18.90 | 4.000 | 18.90 | 0.500 | 3.000 | 18.71 | ||||||||
4 | 22.20 | 4.000 | 22.20 | 0.610 | 2.780 | 22.11 | ||||||||
4 1/2 | 12.60 | 12.75 | 4.500 | 12.60 | 12.75 | 0.271 | 3.958 | 12.25 | 6.00 | 13.20 | ||||
4 1/2 | 15.20 | 4.500 | 15.20 | 0.337 | 3.826 | 15.00 | ||||||||
4 1/2 | 17.00 | 4.500 | 17.00 | 0.380 | 3.740 | 16.77 | ||||||||
4 1/2 | 18.90 | 4.500 | 18.90 | 0.430 | 3.640 | 18.71 | ||||||||
4 1/2 | 21.50 | 4.500 | 21.50 | 0.500 | 3.500 | 21.38 | ||||||||
4 1/2 | 23.70 | 4.500 | 23.70 | 0.560 | 3.380 | 23.59 | ||||||||
4 1/2 | 26.10 | 4.500 | 26.10 | 0.630 | 3.240 | 26.06 |
Chemical Composition
Chemical Composition, a mass fraction (%) | |||||||||||||||
Group | Grade | Type | C | Mn | Mo | Cr | Ni | Cu | P | S | Si | ||||
min. | max. | min. | max. | min. | max. | min. | max. | max. | max. | max. | max. | max | |||
1 |
H40 | — | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — |
J55 | — | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — | |
N80 | 1 | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — | |
N80 | Q | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — | |
R95 | — | — | 0.45 | — | 1.90 | — | — | — | — | — | — | 0.03 | 0.03 | 0.45 | |
2 |
M65 | — | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — |
L80 | 1 | — | 0.43 | — | 1.90 | — | — | — | — | 0.25 | 0.35 | 0.03 | 0.03 | 0.45 | |
L80 | 9Cr | — | 0.15 | 0.30 | 0.60 | 0.90 | 1.10 | 8.00 | 10.00 | 0.50 | 0.25 | 0.02 | 0.01 | 1 | |
L80 | 13Cr | 0.15 | 0.22 | 0.25 | 1.00 | — | — | 12.00 | 14.00 | 0.50 | 0.25 | 0.02 | 0.01 | 1 | |
C90 | 1 | — | 0.35 | — | 1.20 | 0.25 | 0.85 | — | 1.50 | 0.99 | — | 0.02 | 0.01 | — | |
T95 | 1 | — | 0.35 | — | 1.20 | 0.25 | 0.85 | 0.40 | 1.50 | 0.99 | — | 0.02 | 0.01 | — | |
C110 | — | — | 0.35 | 1.20 | 0.25 | 1.00 | 0.40 | 1.50 | 0.99 | 0.02 | 0.005 | — | |||
3 | P110 | — | — | — | — | — | — | — | — | — | — | 0.03 | 0.03 | — | |
4 | Q125 | 1 | — | 0.35 | — | 1.35 | — | 0.85 | — | 1.50 | 0.99 | — | 0.02 | 0.01 | — |
- The carbon content for L80 may be increased up to 0,50 % maximum if the product is oil-quenched.
- The molybdenum content for Grade C90 Type 1 has no minimum tolerance if the WT is less than 17,78 mm.
- The carbon content for R95 may be increased up to 0,55 % maximum if the product is oil-quenched.
- The molybdenum content for T95 Type 1 may be decreased to 0,15 % minimum if the WT is less than 17,78 mm.
- For EW Grade P110, the phosphorus content shall be 0,020 % maximum and the sulfur content 0,010 % maximum. NL = no limit. Elements shown shall be reported in product analysis.
Mechanical Properties
Mechanical Properties | ||||||||||
Group | Grade | Type | Total elongationunder load | Yield strength MPa | Tensile strength min. | Hardness max. | ||||
% | min. | max. | MPa | HRC | HBW | |||||
1 |
H40 | — | 0.5 | 276 | 552 | 414 | — | — | ||
J55 | — | 0.5 | 379 | 552 | 517 | — | — | |||
K55 | — | 0.5 | 379 | 552 | 655 | — | — | |||
N80 | 1 | 0.5 | 552 | 758 | 689 | — | — | |||
N80 | Q | 0.5 | 552 | 758 | 689 | — | — | |||
R95 | — | 0.5 | 655 | 758 | 724 | — | — | |||
2 |
M65 | — | 0.5 | 448 | 586 | 586 | 22 | 235 | ||
L80 | 1 | 0.5 | 552 | 655 | 655 | 23 | 241 | |||
L80 | 9Cr | 0.5 | 552 | 655 | 655 | 23 | 241 | |||
L80 | 13Cr | 0.5 | 552 | 655 | 655 | 23 | 241 | |||
C90 | 1 | 0.5 | 621 | 724 | 689 | 25.4 | 255 | |||
T95 | 1 | 0.5 | 655 | 758 | 724 | 25.4 | 255 | |||
C110 | — | 0.7 | 758 | 828 | 793 | 30 | 286 | |||
3 | P110 | — | 0.6 | 758 | 965 | 862 | — | — | ||
4 | Q125 | 1 | 0.65 | 862 | 1034 | 931 | — |
- In case of dispute, laboratory Rockwell C hardness testing shall be used as the referee method
- No hardness limits, but the maximum variation is controlled by the manufacturer acc API 5ct